The data shows that transportation costs account for about 35% to 50% of the total logistics cost, and this proportion is increasing as international crude oil prices continue to rise. Obviously, effective control of transportation costs plays a decisive role in saving the total cost of logistics. Improving the loading efficiency of logistics packaging is the most direct way to reduce transportation costs.
The good news is that the researchers have developed a logistics-driven packaging design innovation method through years of accumulated packaging design experience and a large number of laboratory computer algorithm research and testing practices, which can not only arrange the existing corrugated box size and contents. Optimized to optimize the loading of existing size corrugated boxes. Among them, the PLUS (Packaging Logistics United Solutions) system developed by our company not only has a breakthrough in the international advanced level of pallet and container loading optimization algorithms, but also has a rich packaging design function. Below, the author will briefly introduce the relevant functions of the PLUS system, and I would like to share with you.
Corrugated box geometry design
The informationization of corrugated box geometric design is not only reflected in the application of CAD system, but also in the consideration of the environmental parameters of corrugated box logistics. Through the PLUS system, we can make the geometric design of corrugated box more detailed, scientific and convenient.
1. Traditional corrugated box geometry design method
The traditional corrugated box geometry design includes the selection, size design and structural design of the corrugated box type. A packaging engineer in the packaging industry, when designing corrugated boxes, generally uses corrugated box types based on international standards and follows the ratio of inside to outside and the best outer box size (length: width: height = 2: 1:2) The principle of dimension design, structural design is often only focused on the product's protection function and packaging efficiency. This traditional corrugated box geometry design method does not find an effective solution to consider the transport loading efficiency while designing the geometry. Figure 1 shows the traditional corrugated box geometry design thinking (from inside to outside).
2. Logistics driven corrugated box geometric design method
The logistics-driven corrugated box geometric design method is a method for verifying the adaptive design of the corrugated box by using the computer exhaustive method. The design thinking is shown in Figure 2. The logistics-driven corrugated box geometry design features integrated in the PLUS system include corrugated box size optimization and interior alignment optimization, both of which generate an informative report for the user as a reference for their design.
The corrugated box size optimization means that the PLUS system sets a range of variation of the length, width and height of the corrugated box by three dimensions, such as 10 mm, and takes one size every 1 m, so that the combination of the three dimensional directions can obtain 1000 kinds of results. Corrugated box size. The PLU system optimizes the loading of these 1000 corrugated box sizes, and finally evaluates and ranks the corrugated boxes of each size based on load adaptability (including load quantity and load stability).
The optimization of the arrangement of the contents means that the PLUS system first sets the size of the package lining and the range of the number of the contents in the three dimensions of the length, width and height, and the number of every other product in the three dimensional directions is one. The arrangement option is such that the maximum number of results of the arrangement of the contents in the three dimensional directions is the product of the range of the number of contents in the three dimensional directions. The PLUS system optimizes the loading of the corrugated boxes of these arrangements and then evaluates and ranks the corrugated boxes of each size based on load adaptability (including load quantity and load stability).
These corrugated box design optimization features are missing from previous logistics packaging software, and the PLUS system fills this gap.
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