Royal Canadian Mint (RCM) is a company that is on the front line of coin and currency production, and its products quality, customer service and coinage technology are well-known in the world. RCM uses advanced automated equipment to count coins and wrap the coins into tubes. But in the past, the number of coins in these barrels and the integrity of the packaging were manually checked. Recently, RCM introduced a machine vision system to check the integrity of the package and the length of the tube, thereby improving production efficiency. The machine vision system increased the inspection efficiency from 25,000 barrels per round to 40,000 barrels, reducing downtime and eliminating complicated and troublesome manual operations.
Because the automation of such inspection applications has many problems that need to be solved, it has been done manually in the past. But in recent years, the vision system has been very powerful and the cost is relatively low, so RCM decided to try automated coin detection. RCM discussed possible automation solutions with Easyscan Automation Inc., a custom machine manufacturer that provides mechanical design, manufacturing, assembly, testing, overhaul, and automated machine solutions support.
"After our research, we immediately concluded that the packaging problem cannot be solved with traditional solutions. This inspection operation requires a new type of solution," said Phil Bernadin, owner of Easyscan. Technologies are smarter, but in the past they were also very expensive, bulky, and difficult to configure. But with the introduction of a new generation of visual technology in recent years, all of these are no longer a problem. The cost of visual technology is already very low, and you can Buy a pretty good system for less than $ 1,000. The latest vision system is a stand-alone compact system. Most importantly, the combination of a point-and-click interface and advanced vision tools enables first-time users Complete the configuration and maintenance of the vision application within minutes. "
"We chose the Cognex Checker 3G1 vision sensor because of its low cost, small size, and versatility." Bernadin added. The Checker vision sensor integrates the camera, processor, lighting, optics, and I / O components in an industrial IP67 housing. The housing is compact and can be installed in a small space. Checker checks and inspects by understanding the shape of the part. This method solves the problem of the variable position of the parts, thereby eliminating the need for expensive installation and positioning. The intuitive graphical interface enables first-time users to complete application settings in minutes.
"This inspection system has many advantages for automated packaging machines," Bernardin believes. "It almost eliminates the problem of downtime caused by inconsistent coin barrel lengths or ball bearings clogging the machine in the past. It can detect the coin barrel at a speed of 40,000 barrels per round, which is much faster than manual detection, which improves the automatic machine Speed. And the performance of the vision system is very stable, and maintenance can be easily completed by only the workshop staff. In short, it is a better way to detect the coin cylinder. "
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