Master the five technical points and improve the edge-sealing technology to ensure

Master the five technical points, improve the edge sealing technology, and ensure the quality of furniture

Panel furniture is now the main furniture material that we often choose in our life. The design style of panel furniture is diverse, and the model specifications are numerous, which meets the needs of many consumers and becomes a new family in the furniture category.

As the saying goes, the details determine success or failure. Although it is a small link in the production of furniture, it has an important role in the quality of furniture. The edge-sealing effect of panel furniture is a microcosm of the quality of furniture. The poor sealing effect will affect the overall appearance of furniture and shorten the life of furniture products.

Exquisite edge sealing technology is an important factor to ensure the quality of furniture. Excellent edge sealing not only strictly controls the color difference, but also maintains the uniform beauty of the furniture; it makes the corners invisible and invisible, and does not feel the trace of processing, making the board more like a whole piece. Wood board; protect the environment and health of the home environment.

The edge-sealing form of panel furniture is also varied, and different edge-sealing forms will give the furniture a different look and feel.

Wooden edge banding

Machine-cut wood-cut edge banding using high quality natural birch, oak, maple, eucalyptus, cherry wood and other wood. The wood grain is natural, soft, not easy to deform, and has strong adhesion when pasted, and is integrated with the wooden board.

2.PVC edge banding

A wood grain, transparent, plain, two-color series of plastic edge banding made of polypropylene or polyvinyl chloride. It has the characteristics of heat resistance, oil resistance and strength, hardness and high bendability; its surface properties are good, wear-resistant and can be repaired.

3. Melamine sealing

The high-quality colored base paper is printed with various wood patterns, flowers, leather patterns, marble patterns and other artistic patterns (or pure colors), and then the cured paper edge banding is impregnated with modified melamine grease.

4.ABS edge banding

ABS resin is one of the most advanced materials in the world. The edge band made of it is not doped with calcium carbonate. It is smooth and smooth after trimming, and it will not appear white.

5. Metal edge banding

Metal clip sealing, simple and convenient. Metallic color is easy to match, resistant to oil and abrasion.

The above is a common form of cover, which is one of the main factors affecting the effect of edge banding. However, as a custom manufacturer of panel furniture, it is not limited to materials, but also to other aspects.

Master the five technical points, improve the edge sealing technology, and ensure the quality of furniture

1. Processing environment

The ambient temperature is an important factor in the edge sealing process. If the ambient temperature is too low, the hot melt adhesive will not cool too fast and cannot be edge-sealed according to the preset process parameters. In winter, the ambient temperature cannot be lower than 18 °C.

Avoid placing the edge banding device on the vent or on the side of the shop door. Cold air blowing will reduce the quality of the edge banding.

The environment around the edge banding machine should be kept as clean as possible. Debris, oil and other dirt will reduce the quality of the edge banding.

2, the substrate

Pay attention to the sawing process before the edge sealing, improve the sawing quality of the substrate, avoid the sawing road collapse, tear, the slash is not smooth, the sawing is not straight.

The temperature of the substrate itself will affect the quality of the edge. Before sealing, the substrate should be kept at room temperature for at least 24 hours.

The shape of the profiled workpiece should be designed reasonably, and the edge-sealing material must be correctly matched with the bending radius of the profiled workpiece.

3, edge banding equipment

Increase the function of the edge banding device. The edge of the substrate is milled by the finishing surface finishing device with high precision and smooth milling, which improves the visual effect of the seam.

The surface cleaning blade is placed at the end of the edge banding machine to effectively remove the extremely thin layer of glue bonded to the seamed seam area.

The edge sealing joint surface cleaning device sprays the cleaning agent to the seam sealing joint of the workpiece through a nozzle to remove residual adhesive and other dirt, so that the surface of the sealing seam is clean and beautiful.

4, the best process parameters

The amount of glue applied is strictly quantitative. According to different substrates, edge-sealing materials and different process conditions, it is ideal to control the amount of glue to be 150~250g/m2.

The feed rate of the workpiece must be adapted to the speed required for the hot melt used.

5, sizing method

The usual sizing methods are roller coating and spray coating. Among them, the roll coating method requires frequent cleaning of the plastic box. Otherwise, the glue will accumulate on the inner wall of the rubber tank, causing the carbonization of the glue and the surface crust, which will affect the heat transfer. The double-gluer configuration ensures the temperature of the glue and saves time.

In the production process of panel furniture, the quality of edge sealing is sometimes neglected, and another neglected production factor is product packaging. For the single-type processing method, faced with the problem of how to separate the single package, Liwei intelligent equipment experts introduced: Intelligent sorting line can quickly realize the accurate subcontracting of different orders by identifying the QR code.

Manually move the plate in the upper plate and send it to the forecasting station through translation. Firstly, the measuring position is reserved in advance and the size of the required carton is accurately measured at the measuring station.

The data obtained by the measuring station is immediately transferred to the paper cutter, and the paper cutter cuts out the required size and manually takes the carton to the plate feeder box for packing.

The packaged bag is sent to the sealing machine through the conveyor line for sealing. After the sealing is completed, it is manually or machine-coded into the library.

The intelligent packaging of panel furniture can not only improve the shipping efficiency of panel furniture, but also improve the packaging aesthetics and brand image. Like the edge banding, it is the link to win in detail. In the production process, wood-based panel enterprises must grasp every subtle link in manufacturing and fundamentally improve their own strength.

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